Aamir Hayat

Senior Design Engineer

National Aerospace Science and Technology Park Rawalpindi, Pakistan • Full time

Jul 2024 - Present • 2 yrs 1 mo

• Acting as a Senior Design Engineer in the Aircraft Division in collaboration with Chinese & Turkish Teams for Design, Analysis, and Manufacturing of aerospace projects especially UAVs including Target Drone and Loitering Munitions. • Creating detailed three-dimensional surface models of aircraft components using 3D CAD softwares. • Conducting meetings with different clients and vendors for the Design & Manufacturing of the on-going projects. • Supervising Structural Sizing & Design of the different on-going projects. • Leading a team to perform Finite Element Analysis (FEA) simulations to Validate and Optimize Metallic & Composite Structures for strength and durability. • Collaborating with CFD and System engineers, providing support to structural engineers by creating CAD models for FE analysis and structural simulations. • Integration of guidance units, actuators, control surfaces, and electronics into UAVs. • Performing systems integration and ensuring proper coordination between structural and electronic components. • Design & Development of various Ground Support Equipment/ Storage Containers for Target Drone and Loitering Munitions. • Assisting in Designing and Optimizing the shapes and aircraft structures to improve aerodynamic performance. • Updating and revising existing CAD models and drawings based on feedback, design changes, or new requirements. • Assisting in the creation of prototypes based on CAD designs to support testing, evaluation, and validation processes. • Supporting the UAVs development from concept to production, resolving any design, manufacturing, and assembly issues and ensuring that all UAV components produced match the designs and quality standards • Drafting/Drawing Generation with Proper GD&T as per ASME Y14.5.

Manufacturing Mechanical Engineer

Zahid Industries Jeddah, KSA • Full time

Feb 2024 - Jul 2024 • 5 mos

• Worked as Manufacturing Mechanical Engineer for the Configuration and Engineering function for the Manufacturing of Prime Power Unit (PPU) for Raytheon’s proven AN/TPY-2 missile defense radar - THAAD missile system (Defense & Aerospace Manufacturing) • Responsible for ensuring quality, efficiency, and compliance in PPU production • Generated Process Sheets for various assemblies of the PPU

Lead Structural Design & Analysis Engineer

NAQCODE TECHNOLOGIES Islamabad, Pakistan • Full time

May 2023 - Feb 2024 • 9 mos

• Brainstorming & Implementation of Design Concepts in All Phases of the Product Development Cycle Using 3D CAD Software’s, CATIA V5, SolidWorks and Finite Element Analysis Tools, MSC Nastran/Patran 2018 & Ansys Workbench. • Finite Element Model Development, Static and Dynamic Analysis of Metallic and Composite Structures using FEA & Analytical Techniques. • Acted as a Lead Structural Design & Analysis Engineer for Design & Manufacturing and providing initial sizing of structures using engineering judgment. • Conduction of meetings with different clients and vendors for the Design & Manufacturing of the on-going projects. • Utilized MSC Nastran Patran for Structural Analysis and SolidWorks for design, achieving a high level of accuracy in modeling complex structures. • Executing Team Lead assignments effectively in accordance with the given schedule, timelines, milestones and available resources • Supported the Manufacturing Team in implementing design changes, ensuring compliance with industry regulations and quality standards.