Ajruddin

Design Head

microtransmission systems • Full time

Aug 2023 - Present • 2 yrs 9 mos

An experienced Design Head with extensive expertise in leading engineering design and execution of water treatment, wastewater management, and gas distribution projects. Over the years, successfully managed multidisciplinary teams and delivered high-performance, cost-effective, and compliant fluid handling systems for industrial and municipal applications. Professional Experience: Led complete design and engineering of water and gas process plants from concept to commissioning Managed design teams for piping layouts, P&IDs, equipment selection, and system integration Designed pumping stations, compressor systems, filtration units, and utility networks Conducted hydraulic and gas flow analysis for optimized performance Coordinated with fabrication, procurement, and site execution teams Ensured adherence to ASME, API, ISO, and safety standards Supported troubleshooting, plant upgrades, and retrofits Key Achievements: Successfully executed multiple large-scale water and gas projects within budget and timeline Reduced energy consumption by optimizing pump and compressor selection, achieving up to 20–30% operational savings Improved plant efficiency through process automation and smart control integration Standardized design procedures, reducing engineering errors and rework Led commissioning of high-capacity systems with zero safety incidents Developed innovative, cost-effective solutions for complex piping and layout challenges Mentored and trained junior engineers, building strong technical teams Increased project productivity through design optimization and value engineering

Senior Design Engineer

Clearpack Automation • Full time

Mar 2016 - Jul 2023 • 7 yrs 4 mos

Packaging Machine Design Engineer An experienced Packaging Machine Design Engineer with a strong background in designing, developing, and commissioning automated packaging equipment for FMCG, food & beverage, pharmaceutical, and industrial applications. Proven expertise in delivering high-performance, reliable, and cost-effective packaging solutions that enhance productivity and reduce operational costs. Professional Experience: Designed and developed packaging machines including filling, capping, labeling, cartoning, case packing, and shrink wrapping systems Created detailed 3D models, assemblies, and manufacturing drawings using CAD tools Designed conveyors, material handling systems, and automation layouts Selected motors, gearboxes, pneumatics, and motion control components Performed mechanical calculations and strength analysis Coordinated with electrical and PLC teams for system integration Supported fabrication, assembly, and on-site commissioning Conducted machine trials, troubleshooting, and performance optimization Handled client customization and technical documentation Key Achievements: Successfully designed and commissioned multiple high-speed packaging lines Increased production capacity by 25–40% through machine optimization Reduced downtime by improving mechanical reliability and maintenance-friendly designs Lowered manufacturing costs using value engineering and standardization Improved packaging accuracy and consistency, reducing product rejection Delivered turnkey projects within schedule and budget Developed compact and space-saving layouts for factory floors Implemented automation solutions to minimize manual intervention Received client appreciation for innovative and customized machine solutions