
PrashantU
Steel Quality Expert, Excel Reports and Professional Dashboards
Competenze

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Esperienza lavorativa
Quality Control -QMS
Naresh • Full time
May 2018 - Present • 8 yrs 6 mos
•Manage end-to-end QMS across all three finishing lines; maintained ISO 9001:2015 certification with zero major NCs across three consecutive external surveillance audits. •Yield: Raised line yield from 97.0% to 99.3% on CTL through Kaizen, Ishikawa root cause analysis, and process parameter optimisation — a sustained improvement over 3+ years. •SMED: Reduced CTL stacker table changeover from >30 min to under 10 min; developed SOPs and conducted operator training to ensure gains are self-sustaining. •Built and maintained Excel KPI dashboard (PivotTables, Power Query, Conditional Formatting) tracking yield, defect rate, OTD, and customer complaint trends — now the standard reporting tool for both quality and production management. •Managed all customer complaint responses and 8D report submissions; deployed 7QC tool training sessions to improve team-level problem-solving capability and reduce resolution time. •Oversaw instrument calibration schedule, incoming inspection, inline inspection, and PDI reporting; ensured full traceability through TPR marking and defect mapping practices. •Conducted strip profile data analysis across Tata Steel plants using ORTY and OEE frameworks; identified key loss contributors and provided recommendations that reduced process wastage.