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Italiano
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Sanjay K
@sanjay_edd
Mechanical Design and Validation Engineer
India
Inglese
Chi sono
Mechanical Design Engineer with 3+ years of experience specializing in product design & development, simulation, validation and optimization of industrial systems.
I help engineering teams develop manufacturable, production-ready solutions by improving performance, reducing redesign cycles, and minimizing prototyping through engineering calculations, simulation-driven optimization, and practical design methods focused on manufacturing feasibility, reliability, and reduced development risk.
Competenze
Sanjay K
offline •
Consulta i miei servizi
Modeling 3D e Rendering
I will design sheet metal or cnc machined components and parts
Modeling 3D e Rendering
I will perform structural analysis and optimize your product
Portfolio
Esperienza lavorativa
Senior Design Engineer
Self Employed • Full time
Dec 2022 - Dec 2024 • 2 yrs
Responsible for the Complete Design & Integration of non-ordinance-based systems such as recovery loader cranes, portable & deployable bridges, and Auxiliary power units on HMV vehicles. Performed Design Calculations, FE Analysis and DFMEA of Sub-systems and ensured overall integrity of the system in a virtual environment using Design & Testing Standards. ● Design of Sheet Metal & Carbon Composite (UD 700) material components. ● Structural & Hydraulic Calculations as per IS 800 & ISO 3320. ● Design & Analysis of Loader Crane System Structure as per EN-12999 & IS 4573. ● Hydraulic System Design, Integration & Testing as per IS 10585. ● FE Analysis of integrated systems - Static & Dynamic as per MIL 810. → Promoted as Senior Design Engineer within 6 months for exemplary work in Finite Element Analysis. Achievements and Key Highlights: ● Fixed Boom Crane - Concept Design Technically qualified for a Government Tender. ○ 2% Increase in Structural efficiency & maneuverability using High-strength steel. ○ 3% Increase in Hydraulic cylinder efficiency by optimising loads at cylinder joints. ○ Introduction to a unique Hydraulic Rotary Joint mechanism for 360° Slewing of the Crane. ● Knuckle Boom Crane - Concept Design accepted for manufacturing to prove in-house capability. ○ 2.5% Structural weight reduction using Topology re-modelling in FE Analysis. ○ 1.2% Increase in Hydraulic cylinder efficiency by minimising impact loads on lifting joints. ○ 1.5% Reduction in installation envelope size by adjusting the positions of Crane's arms.
