I will do casting engineering simulation and mold design

Die Casting Engineering Partner for Success

"I'm providing comprehensive Die Casting Engineering services for the production of Aluminum, Zinc, and Magnesium parts for the Automotive, Electric Vehicle, and Manufacturing Industries."

"What I aim to accomplish is to minimize the time-to-market, reduce scrap, and deliver production-ready tools on the very first attempt."

1. CASTING ENGINEERING & DFM

• Process Selection: HPDC vs LPDC vs GDC feasibility study
• Design for Manufacturing: Wall thickness, draft, undercuts & parting line
• Alloy Selection: A380, A356-T6, ZAMAK 3, AZ91D recommendation
• Cost and Cycle Time analysis

2. ADVANCED CASTING SIMULATION

• Software: Novia Cast, MAGMA,Flow-3D Cast, Pro-CAST,
• Analysis: Filling, Solidification Behavior, Porosity, Potential Shrinkage ,Hot Tear, Distortion
• Deliverable: Detailed Engg Report (with risk zones & video animation)
• Gating, Riser, Overflow, Cooling System Optimization

3. PRODUCTION-READY MOLD & DIE DESIGN

• Complete GDC/LPDC/HPDC Mold CAD design
• Cooling Channel Layout for cycle time reduction
• Ejection, Slides, Lifters, Core-pull design
• 2D Manufacturing Drawings with GD&T as per ASME Y14.5
• Tooling BOM, Cavity Layout , Parting Surfaces